Work as a process equipment adjuster. Setting up technological equipment
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Adjustment of mechanical and thermal equipment
1. Installation, start-up, operational adjustment, inspection and examination of thermal power and auxiliary equipment:
boiler units, water treatment plants, heating networks, oil treatment and stabilization installations, etc.
2. Commissioning and diagnostics of mechanical equipment:
· installation and commissioning of compressor, pumping, ventilation units and units;
· commissioning, adjustment and testing of ventilation and climate control systems of buildings and workshops of enterprises;
· vibration diagnostics of equipment.
3. Balancing rotors, impellers, drums and pulleys in their own bearings, without dismantling the equipment.
Setting up technological equipment
1. Organizational and technical preparation for comprehensive testing of equipment in working environments:
· Review of projects for new construction and reconstruction of oil, gas, petrochemical industry facilities for compliance with current rules with the issuance of proposals, comments and recommendations
· Development of schedules commissioning works, justification and development of combined construction and installation work and commissioning schedules
· Development of startup instructions, programs and technological schemes commissioning works
· Control of construction and installation work for compliance with the project in technological, mechanical, energy, instrumentation and A direction. Issuing comments and monitoring execution
· Control of tests for strength and density of equipment and pipelines
· Inspection of equipment and preparation of commissioning works
· Carrying out work on individual testing of equipment using inert materials
· Carrying out work on purging and checking pipelines for permeability
· Carrying out work on additional testing of systems for leaks
· Carrying out inertization of systems
2. Carrying out comprehensive testing of equipment in inert media:
· Reception of the product at the site
· Purge systems from inerts, filling pipelines and equipment with product
· Running in dynamic equipment on the product
· Start-up of the technological process at minimum loads and release of the first batch of commercial products
· Debugging of the technological process and automatic parameter control systems
· Bringing the technological process to the scheduled technological mode
· Practical training in the operation of the facility for the customer’s personnel at their workplaces
3. Mastering power. Carrying out a fixed run:
· Phased development of capacity, debugging of technological process control systems Training of the customer's shift personnel at work sites; selection of optimal consumption rates of raw materials and reagents
· Carrying out a fixed mileage; identifying bottlenecks in the project; drawing up a technical report on commissioning work and proposals for improving the operation of equipment
4. Development of operational documentation:
· Coordination of lists of critical pipelines and steam pipelines and hot water;
· Development of passports for process pipelines and steam and hot water pipelines;
· Development of operational passports for PPC (MPU);
· Development of passports for buildings and structures;
· Development of circuit diagrams for switching on pressure vessels;
· Development of forms for compressor equipment;
· Development of passports for smoke and industrial ventilation pipes;
· Development of passports (magazines) for the furnace.
Introduction
Characteristics of the discipline, its connection with other disciplines
curriculum, role in the development and improvement of energy reliability.
The main achievements and development prospects in electrical equipment adjustment technology
SECTION 1 MEASUREMENTS AND TESTS DURING SETTING UP
ELECTRICAL EQUIPMENT
About the main methods for measuring the parameters of electrical equipment of networks, methods
tests of insulation with increased voltage of electrical equipment and se-
The student must know:
Main types of measuring and testing equipment
Basic acceptance parameters of measurements and tests according to
Topic 1.1 Types of tests, insulation resistance measurement, verification
time characteristics
Methods and methods for measuring and testing electrical equipment;
General device and principles of operation of instruments for measuring resistance
Measurements and tests of electrical equipment in a stationary state.
Measurements and tests of electrical equipment in working condition. Measurements
insulation resistance. Megohmmeters. DC resistance measurement
current Bridges.
Measuring time. Electric stopwatch. Temperature measurement.
Topic 1.2 Measuring the basic parameters of electrical circuits
As a result of training, the student must
Methods for measuring grounding, current, voltage, power;
Principles of operation of instruments for measuring electrical quantities.
be able to: - determine the order of phase alternation;
Determine the polarity of the windings.
Checking grounding devices. Ground meter. Measurement
dielectric losses. Determination of the degree of humidity of the windings. Measurement
magnitude and phase of current, voltage, power. Determination of phase rotation.
Measurement of capacitance, inductance. Determination of winding polarity.
Independent work of students
Complete devices for testing relay protections.
SECTION 2 CHECKING THE SERVICEABILITY OF THE NEWLY INSTALLED
ELECTRICAL EQUIPMENT AND CIRCUIT
The student must have an idea:
About the purpose of inspections and certification, identification of possible electrical defects
equipment as per technical condition and suitability for use,
and according to its correspondence technical characteristics project and other
equipment.
The student must know:
Methods for assessing the possibility of switching on new and repaired electrical
equipment into normal operation.
Topic 2.1 Preparation for putting electrical equipment into operation
As a result of training, the student must
Methods for calculating electrical measurement parameters.
Carry out characterization of the magnetic system of measuring trans-
shapers.
General structural components of electrical equipment, defects
and methods for their identification.
Calculation of electrical measurement parameters.
Study and characterization of the magnetic system of the measuring trans-
formator. Topic 2.2 Measurements and tests of insulation of live parts
electrical equipment
As a result of training, the student must
Insulation test methods;
Safety rules for high voltage testing;
Connection diagrams for test transformers.
Assemble a circuit for testing insulation with increased voltage.
Testing the insulation of electrical equipment with increased voltage
nim. Test equipment.
Studying circuits serial connection test transforma-
Topic 2.3 Checking circuits electrical connections
As a result of training, the student must
Circuit diagrams for connecting electric motor windings.
Check the compliance of the cable core markings;
Check the polarity of the windings of a three-phase electric motor.
Checking the marking of cable cores using a "continuity" test. Checking polarity
the windings of a three-phase electric motor.
Independent work of students:
Study of circuits for checking the polarity of electric motor windings.
Topic 2.4 Verification circuit breakers, contactors, starters,
capacitor units
As a result of training, the student must
Design and principle of operation of switching and protective devices up to
Check the functionality of the devices. Contents educational material
Checking circuit breakers. Checking contactors and
starters. Checking capacitor units.
Laboratory work No. 2
Checking the functionality of the A3700 series circuit breaker release.
Independent work of students:
Study of circuits for checking the pull-in voltage and drop-out voltage of contactors.
SECTION 3 INSPECTION AND TESTING OF ELECTRICAL EQUIPMENT
The student must have an idea:
About the types of inspection and testing of power and measuring transformers
ditch, switchgear equipment, electric machines pe-
AC and DC current, grounding devices, electrical ser-
they and cable lines.
The student must know:
Purpose of certain schemes for checking and testing electrical equipment;
Norms of measured parameters of insulation resistance, transient resistance
contacts;
Regulatory methods and standards technical parameters work of electrical equipment
The student must be able to:
Perform calculations and assessment of the insulation condition of electrical equipment; pro-
make a choice of verification and testing schemes for this or that equipment.
Topic 3.1 Inspection and testing of instrument transformers
As a result of training, the student must
Types and design of instrument transformers.
Carry out characterization of instrument transformers;
Calculate the transformation ratio.
Inspection, testing of main insulation. Determination of winding polarity
current and voltage transformers. Removing magnetization characteristics
current and voltage transformers. Transformation ratio measurement
tions of current and voltage transformers.
Laboratory work No. 3
Removing the magnetization characteristics of current transformers. Practical lesson No. 2
Study of circuits for checking the transformation ratio of current transformers
and tension...
Topic 3.2 Inspection and testing of switchgear equipment
As a result of training, the student must
Types of switchgear devices (RU);
Methods for checking and testing RU equipment.
Carry out measurements and calculations of the time characteristics of the operation of devices.
Checking the insulation condition. Inspection and testing of arresters. Change
change of contact resistances. Measurement of switching time and
shutdowns oil switches, removal of vibrograms. Checking and adjustment
switch drives; adjustment of block contacts of switches, disconnectors
threads. Features of setting up air circuit breakers. Setup features
load switches, short circuiters and separators. Resistance measurement
insulation testing, high voltage testing and power phasing
Practical lesson No. 3
Measuring the on and off times of oil switches.
Topic 3.3 Inspection and testing of power transformers
As a result of training, the student must
Design and principle of operation of power transformers;
Winding connection groups.
Perform phasing of power transformers;
Calculate transformer parameters.
Checking the condition of winding insulation. Inspection and testing of tie rods
bolts and consoles of power transformers. Testing the insulation of power windings
high voltage power transformers. Resistance measurement
DC transformer windings. Checking the trans coefficient
formation, polarity and connection groups of windings. Removing pie charts of the switch under load. Phasing of power transformers. Turn on-
putting power transformers into operation.
Laboratory work No. 4
Phasing of power transformers using voltage transformers.
Practical lesson No. 4
Transformer parameter calculations
Independent work of students:
Studying the circuit diagram of a switching device.
Topic 3.4 Inspection and testing of electrical machines AC
As a result of training, the student must
Design and operating principles of AC electrical machines.
Measure winding resistance;
Calculate winding resistance based on measurements.
Checking the condition of winding insulation. Testing the insulation of windings
high voltage. Measuring the resistance of windings to direct current.
Checking the polarity of electric motor windings and synchronous phase rotation
new machines.
Laboratory work No. 5
Calculation of direct current resistance of rotor windings of electric motors with
phase rotor.
Independent work of students
Study of circuits for checking the polarity of electric motor windings.
Topic 3.5 Inspection and testing of DC electrical machines
As a result of training, the student must
Design and principle of operation of DC electrical machines.
Perform characterization and calculation of parameters of a DC generator
Checking the condition of winding insulation. Wind resistance measurement
DC current. Checking polarity and matching of windings. Installation
brushes to neutral. Checking ballast resistances. Removing characteristics of generators. Testing of electric motors.
Laboratory work No. 6
Removing the idle speed and load characteristics of the synchronous
new generator type VT170-3000.
Topic 3.6 Inspection and testing of grounding devices
As a result of training, the student must
Meaning and device of protective grounding..
Check and calculate the resistance of the phase-zero circuit
Procedure and methods for testing grounding devices. Resistance measurement
The phase voltage of the circuit is zero. Checking blow-out fuses.
Laboratory work No. 7
Connecting the M 416 device to a complex ground electrode.
Independent work of students:
Studying a circuit for checking the resistance of a phase-zero circuit.
Topic 3.7 Inspection and testing electrical networks and cable lines
As a result of training, the student must
Methods for testing cable lines.
Determine the location of damage to cable lines.
General information. Testing of cable lines. Identification of damaged areas
in cable lines.
Practical lesson No. 8
Study of a circuit for determining a short circuit between cores using the induction method.
Laboratory work No. 5
Methods for probing a line with the R 5-10 device
SECTION 4 SETTING UP SECONDARY DEVICES
The student must have an idea:
About methods for setting up simple and directional maximum current,
differential and gas protection; - about setting up automation devices in power supply systems.
The student must know;
Schemes for testing primary current protection from a load device;
Switching circuits of current circuits for simulating short circuits and other
significant deviations from normal regimes.
Topic 4.1 General principles and adjustment methods
As a result of training, the student must
Equipment composition secondary circuits;
Methods for checking secondary circuits.
Check and calculate relay characteristics.
Analysis of secondary circuits. Revision of elements. Checking and setting up the hardware
ratures. Checking secondary circuits.
Practical lesson No. 9
Studying the circuit for checking the relay response time.
Laboratory work No. 6
Topic 4.2 Setting up relay protection of electrical equipment and automation
power plants and substations
As a result of training, the student must
Types and principles of operation of basic relay protections.
Calculate relay protection parameters.
Checks required when setting up relay protection devices and auto-
matiki. Setting up simple and directional overcurrent protections.
Setting up protection using negative sequence filters.
Setting up directional protection for networks with high ground fault current.
Setting up distance protections. General principles for setting up directional
river and longitudinal differential protection of lines. Setting up devices
AVR and APV. Setting up gas protection. Setting up relay protection on AC
operational current. Practical lesson No. 10
Calculations of resistances and currents of relay operation.
Laboratory work No. 7
Checking the operation and return parameters of constant and variable relays
Independent work of students:
Prepare abstracts on the following topics:
1. Setting up simple and directional overcurrent protections;
2. Setting up distance protection;
3. Setting up gas protection.
Various industries use special machines and mechanisms to create workpieces, various options impact on materials, transportation and other technological processes. These include presses and machines, for example. Together they are called technological equipment. At the same time, qualified specialists are needed not only to operate these devices, but also to prepare them for operation. A similar list of responsibilities applies to a process equipment adjuster.
Description of the profession
A process equipment adjuster is a worker who has the necessary level of education in order to work with industrial equipment: carry out inspections and renovation work, set up operating modes, make the necessary changes and adjustments, and, if necessary, provide instructions to employees on the specifics of using the equipment.
At the beginning of the shift, the service technician must first check the equipment in a switched off state; if no faults were found, start it up. Next, you should check the levels of filled fluids: oil, coolant, serviceability electrical systems. If the need arises, the adjuster can interact with the services that are involved in commissioning work.
The specialty is in high demand on the market, however, at the same time, the demands of employers are also growing.
Therefore, to obtain permission to work, the installer must have extensive knowledge of the equipment used in production. The specialist's responsibilities may include the following:
Carrying out diagnostics and identifying faults;
selection optimal mode work;
understanding of the principles of working with materials and their features
formation of technological programs;
reading electrical, hydraulic, pneumatic diagrams;
understanding regulatory documents who coordinate the work of the adjuster.
In addition, to work in your specialty you must have appropriate education in the field industrial equipment, be an adult, successfully undergo a medical examination for possible contraindications to work.
To get started independent work The installer must undergo training on the basis of the enterprise safe work with electrical installations and labor protection.
Typically the training course also includes:
fire safety;
first aid;
behavior in emergency situations;
production instructions.
Where can I learn the profession of a process equipment adjuster?
To work as an adjuster, you will need special education, which can be obtained at specialized colleges or technical schools. It is worth noting that you can study in this specialty after the 9th grade by enrolling in a college or technical school in the appropriate field. In this case, the duration of education will be three to four years. And if you enroll after 11, then only two years.
There are also special courses that last about a year, and syllabus is quite similar to the secondary special plan educational institution. But you can become a course participant only after 18 years of age. At the same time, the educational centers on which they operate do not provide budget places.
And after a certain amount of time, the process equipment adjuster needs to increase the level of his qualifications, receiving a new rank.
Professional ranks of technological equipment adjuster
A worker's skill level determines not only what type of work he can perform, but also what machines and devices he can operate.
Technological equipment adjuster 2nd category
Configures and tests the functionality of simple equipment. This includes automatic machines, semi-automatic devices, and stands that are used in the production of radio components.
Technological equipment adjuster 3rd category
Sets up and regulates special technological equipment: vacuum drying cabinets, washing machines without automatic control, winding machines.
Technological equipment adjuster 4th category
Can carry out adjustments and adjustments of equipment that has various components, circuits and switching. For example, an automatic machine for the production of a strip gas absorber, equipment for casting and pressing ceramics, and a leak detector.
Technological equipment adjuster 5th category
Works with equipment equipped with complex components, circuits and switching. These include manipulators and loaders, as well as diffusion, oxidation, conveyor, and hydrogen furnaces.
Technological equipment adjuster 6th category
Engaged in the adjustment and regulation of complex control equipment, which is used to produce complex devices: rectifiers, power amplifiers, precision power stabilization units, temperature controllers.
Technological equipment adjuster 7th category
Works with equipment that has software control and kinematic, electrical, radio-electronic, pneumatic, hydraulic, vacuum circuits. The equipment he deals with includes: automatic and semi-automatic pumping lines, photo repeater, hydraulic press, installation of plasma cleaning and microplasma welding.
Technological equipment adjuster 8th category
Has the necessary qualifications for complex work with unique and experimental equipment.
Personal qualities of the profession of a process equipment adjuster
Representatives of this profession value the following qualities:
responsible approach to work responsibilities;
diligence at work;
discipline;
willingness to solve non-standard problems;
interest in the operation of mechanisms and technology;
desire to learn and improve;
resistance to stressful situations.
Salary level for the profession of process equipment adjuster
Depending on the industry, the salary level can vary from 30,000 to 100,000 rubles.
Pros and cons of the profession as a process equipment adjuster
TO pros professions include:
demand;
prospects;
level wages.
A to cons:
- high requirements for knowledge in the field.